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Aluminum Cast Heater

Name: Aluminum Cast Heater
Brand: DHE Heaters Private Limited
Price: 2000 INR
Availability: InStock

Price 2000 INR/ Piece

Get a Price/Quote

MOQ : 10 Pieces

Aluminum Cast Heater Specification

Usage & Applications
Industrial heating, extrusion, injection molding

Type
Aluminum Cast Heater

Material
Cast Aluminum

Capacity
Customizable

Voltage
110V / 230V / 380V / 430V

Power
Up to 300 W/inch2

Power Source
Electric

Input Voltage
110-430 V

Output Voltage
Application-specific

Installation Type
Surface Mounted

Dimension (L*W*H)
Custom, per application

Weight (kg)
Varies by size

Color
Silver

Heater Spec
As per immersion data

Heater Shape
Square, round, rectangle

Bronze Watt Density
45 W/in2

Mounting
Clamp-on/surface

Watt Density
Up to 300 W/in2

Terminal Type
Screw or crimped lead

Machine Tolerance
+2mm to +3mm

Max Temp (Bronze)
600C

Power Tolerance
+/- 10%

Max Temp
400C in aluminum

Cooling Options
Air or water cooled

Aluminum Cast Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Aluminum Cast Heater

Product Description

Ceramic Band Heaters are industrial heating elements designed for uniform circumferential heating of cylindrical surfaces such as injection molding barrels, extrusion machines, and processing equipment. They offer high thermal efficiency, long service life, and excellent heat transfer performance.

Construction Details

Component	Specification
Sheath Material	Stainless Steel (SS 304) / Mild Steel (MS) Anodized Sheet
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20) resistance wire
Insulation Type	High-grade ceramic segmented insulation blocks
Insulation Thickness	32 mm / 54 mm / 74 mm (as per design)
Outer Construction	Rigid metal casing with corrosion-resistant finish
Internal Structure	Ceramic bead / ceramic tile insulation system

Electrical Specifications

Parameter	Specification
Voltage Rating	110 V / 230 V / 440 V
Power Density (Watt Density)	25 to 50 W/in²
Frequency	50-60 Hz
Resistance Tolerance	10.00%
Insulation Resistance	> 5 M (at 500V DC)
Dielectric Strength	1500V AC for 1 minute

Mechanical Dimensions

Parameter	Specification
Inner Diameter (ID)	50 mm and above
Length / Width	50 mm and above
Thickness	12 mm
Design Tolerance	+1 mm (diameter), +2 mm (length/width)

Clamping & Mounting

Parameter	Specification
Clamping Type	M6 Allen Bolt with spring mechanism
Mounting Style	Adjustable clamp type / locking system
Fitting Strength	High-pressure grip for uniform heat transfer
Expansion Compensation	Spring-loaded tension design

Terminal & Connection Options

Type	Specification
Standard Terminal	Junction box
Optional Terminal	Junction box with braided stainless steel wire leads
Alternative Option	Screw-type terminal connection
Wire Insulation	High-temperature fiberglass sleeving
Earthing Provision	Provided in junction box

Thermal Performance

Parameter	Specification
Maximum Operating Temperature	Up to 450^oC - 700^oC (depending on application)
Heat Distribution	Uniform 360^o circumferential heating
Thermal Efficiency	85% - 95%
Heat Transfer Mode	Conduction + radiation

Application Areas

Injection molding machines
Plastic extrusion barrels
Blow molding machines
Packaging machinery
Rubber processing equipment
Industrial heating systems

Quality & Testing Standards

100% electrical testing before dispatch
Hi-pot (dielectric) test at 1500V AC
Resistance and wattage verification
Thermal load testing (batch basis)
ISO 9001:2015 manufacturing process compliance

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10oC to 80^oC
Humidity	Up to 90% RH (non-condensing)
Installation	Industrial indoor environment

Packaging & Export Standards

Individual thermally protected packing
Moisture-proof poly + corrugated box
Wooden crate for bulk export shipment
Product labeling with model, voltage & batch number

Customization Options

Special voltage designs
Higher watt density (up to 50 W/in)
Different insulation thickness options
Customized junction box design
Export-grade SS 304 full body construction

Spotlight your industrial heating process with a first-class Aluminum Cast Heater, expertly designed for performance and affordability. This resplendent heater, crafted in both aluminum and bronze, excels with max temperatures of 400C (aluminum) and 600C (bronze). Its versatile forms-square, round, or rectangle-accommodate every industrial need. Engineered for virtuoso thermal conductivity, our heaters feature air or water cooling, customizable watt density, screw or crimped lead terminals, and precision mounting. Ideal for extrusion, injection molding, and beyond, it's a real game-changer for manufacturers and suppliers across India.

Primary Competitive Advantages & Application Surface

The Aluminum Cast Heater stands out due to its robust construction, adaptable mounting options, and supreme temperature range, ensuring consistent first-class performance. Compatible with both clamp-on and surface installations, this heater offers tailored solutions for general and specific industrial applications-from plastics extrusion to injection molding. Its resplendent design ensures even heat spread for effective processing, making it highly sought after among discerning industry players looking to upgrade their operations with affordable, high-efficiency heating technology.

Sample Policy, Supply Ability & Order Processing

Sample requests for the Aluminum Cast Heater are welcomed, allowing buyers to experience its virtuoso performance firsthand before committing to large orders. With a streamlined order processing system, each unit is crafted and tested for compliance with your specifications. Our ample supply ability guarantees rapid fulfillment. Shipped goods are packaged for security and prompt goods transport ensures your heater reaches its destination efficiently. Receive a tailored solution-delivered reliably-anywhere your business operates.

FAQ's of Aluminum Cast Heater:

Q: How do I select the best Aluminum Cast Heater configuration for my industrial application?

A: Our technical team assists in selecting the ideal heater configuration based on your application's heating requirements, desired shape (square, round, rectangle), cooling method, power density, and mounting preferences.

Q: What are the benefits of choosing a clamp-on or surface-mounted design?

A: Clamp-on and surface-mounted designs provide flexibility in installation and ensure uniform heating across the targeted surface, making the system compatible with a variety of equipment and operational needs.

Q: Where can the Aluminum Cast Heater be used most effectively?

A: This heater is highly effective in extrusion, injection molding, chemical processing, and other industrial sectors where precise and reliable surface heating is crucial for operational efficiency.

Q: What is the process for customizing my order?

A: Customization begins with a detailed consultation regarding your voltage, dimension, and power requirements. After design approval, your heater is manufactured to specifications and thoroughly tested before shipment.

Q: How does the Aluminum Cast Heater ensure safety and performance?

A: Engineered with robust cast aluminum and available bronze variants, each heater undergoes rigorous quality checks. Cooling options and terminal types enhance safety, making them suitable for demanding applications.

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