About Nozzle heater
Product Description
Coil Heaters are high-efficiency compact heating elements designed for hot runner systems and precision industrial heating applications. They provide rapid heat transfer, uniform temperature distribution, and long operational life in high-temperature environments.
Construction Details
| Component | Specification |
| Sheath Material | SS 310 / SS 304 / Nickel Alloy |
| Heating Conductor | Nickel-Chromium (Ni-Cr 80/20) |
| Insulation | High Purity Magnesium Oxide (MgO) Micro Mesh |
| Construction Type | Precision wound compact coil heater |
| Cold Zone | 35 + 28 mm adaptor section |
Electrical Specifications
| Parameter | Specification |
| Operating Voltage | 230 V (+5%) |
| Resistance Tolerance | -10.00% |
| High Voltage Test | 0 mA @ 800 V |
| Insulation Resistance | > 20 M |
| Frequency | 50-60 Hz |
Thermal Performance
| Parameter | Specification |
| Maximum Sheath Temperature | Up to 750oC |
| Heat Transfer Mode | Conduction |
| Efficiency | 90% - 95% |
| Heating Response | Fast response high efficiency design |
Lead & Termination Details
| Type | Specification |
| Lead Wire | Pure Nickel PTFE insulated wire |
| Thermocouple (T/C) | J or K Type (Optional, Ungrounded) |
| Lead Exit | Standard / customized exit |
| Cold Zone Protection | Extended insulated cold zone provided |
Mechanical Specifications
| Parameter | Specification |
| Available Sizes | 3.2 mm, 3.8 mm, 3x3 mm, 3.3x3.3 mm, 2.2x4.2 mm, 1.3x2.6 mm, 1.8x3.2 mm, 3x5.5 mm |
| Fit Type | Precision fit for hot runner applications |
| Tolerance | As per industrial standard |
Applications
- Hot runner systems
- Plastic injection molding machines
- Packaging machinery
- Die heating applications
- Medical & laboratory equipment
- Precision industrial heating systems
Quality Standards
- 100% electrical testing before dispatch
- High voltage test: 0 mA @ 800 V
- Resistance tolerance verification (-10%)
- ISO 9001:2015 manufacturing compliance
- Test certificate available on request
Environmental Conditions
| Parameter | Specification |
| Ambient Temperature | -10oC to 80oC |
| Operating Environment | Industrial applications |
| Humidity | Up to 90% RH (non-condensing) |
Packaging & Export Standards
- Individual protective packing
- Moisture-proof sealing
- Export-grade carton packaging
- Proper labeling with specifications
Customization Options
- Special sheath materials (SS 310 / Nickel Alloy variants)
- Different cold zone lengths
- Built-in thermocouple (J/K type)
- Custom watt density design
- Heavy-duty industrial versions
Buy online the new release Valiant Nozzle Heater, a superior solution designed for the demanding needs of the plastics industry and hot runner systems. Capitalise on our immaculate engineering with a coiled band heater built from valuable stainless steel, mild steel, or brass. It offers high insulation resistance and operates up to 750C, with exceptional performance under rigorous test conditions. Boasting PTFE/Nickel leads, flexible connections, and tailored power capacity, each heater is manufactured in India to your exact specifications for unmatched reliability and value.
Specialised Applications & Versatile Usage
The Nozzle Heater is specifically engineered for hot runner systems within the plastics industry, offering consistent and efficient heat distribution. Its clamp-on installation type and adaptable shape make it ideal for a wide range of applications, including packaging machinery, molding machines, and other industrial heating tasks. Suitable for both heavy duty and precision heating needs, this heater is indispensable for manufacturers seeking immaculate control and reliability in diverse processes.
Efficient Packing & Global Dispatching
We ensure swift Packing & Dispatch for each order, offering our nozzle heaters at the lowest prices without compromising on quality. Dispatching takes place domestically across India and internationally to major export markets. Each unit is packed securely to prevent damage during transit, reflecting our commitment to excellent service. Our efficient logistics guarantee on-time delivery, whether the destination is within India or overseas, ensuring you receive exactly what you ordered, when you need it.
FAQ's of Nozzle heater:
Q: How does the nozzle heater ensure immaculate temperature control during operation?
A: The nozzle heater utilises MgO-compressed conductors and precision coil band design, combined with high insulation resistance, to deliver even and controlled heating up to 750C, ensuring stable performance for sensitive processes like hot runner systems.
Q: What industries benefit most from using this nozzle heater?
A: This heater is especially valuable for the plastics industry, including injection molding and packaging, but it is also suitable for other industrial environments requiring accurate and efficient heating solutions such as food processing and chemical equipment.
Q: Where can you install or use this nozzle heater?
A: Designed with versatility in mind, you can install this heater on a variety of nozzles, extruders, and hot runner manifolds. Its clamp-on shape allows for easy attachment, making it ideal for retrofitting existing setups or integrating into new machinery.
Q: What is the process for ordering a customised nozzle heater?
A: Simply provide your required dimensions, voltage, and power specifications when placing an order online or through our supplier contacts. Each unit is then manufactured to your custom application needs, ensuring a perfect fit and valiant performance.
Q: What are the benefits of flexible terminal connections and PTFE/Nickel leads?
A: Flexible terminal connections and PTFE/Nickel leads enhance durability, facilitate easy installation in tight spaces, and ensure reliable conductivity even under extreme temperatures and repetitive use.