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Mica Strip Heater

Name: Mica Strip Heater
Brand: DHE Heaters Private Limited
Price: 2000 INR
Availability: InStock

Price 2000 INR/ Piece

Get a Price/Quote

MOQ : 10 Pieces

Mica Strip Heater Specification

Usage & Applications
Moulds, Dies, Tanks, Surface Heating

Type
Mica Strip Heater

Material
Stainless Steel, Mild Steel, Galvanized Iron

Capacity
Up to 15 w/sq. inch

Voltage
110 V to 440 V

Power
Custom (based on application)

Power Source
Electric

Input Voltage
110 V to 440 V

Output Voltage
Direct Heat

Installation Type
Clamped (M6 Allen bolt with spring)

Dimension (L*W*H)
Custom sizes; Width 100mm+; Thickness 6mm

Weight (kg)
Varies with size

Color
Metallic

Terminal Type
Junction/Post/Braided Wire

Sheath Material
Stainless/Mild Steel, GI

Clamping Method
Allen bolt, spring

Surface Load
Max +/-5%

High Voltage Test
800V 0mA

Watt Density
15 watt/sq. inch

Resistance Tolerance
+/-5%

Conductor
Ni-Cr 80/20

Insulation Thickness
16 mm

Mica Strip Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Mica Strip Heater

Product Description

Ceramic Band Heaters are industrial heating elements designed for uniform circumferential heating of cylindrical surfaces such as injection molding barrels, extrusion machines, and processing equipment. They offer high thermal efficiency, long service life, and excellent heat transfer performance.

Construction Details

Component	Specification
Sheath Material	Stainless Steel (SS 304) / Mild Steel (MS) Anodized Sheet
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20) resistance wire
Insulation Type	High-grade ceramic segmented insulation blocks
Insulation Thickness	32 mm / 54 mm / 74 mm (as per design)
Outer Construction	Rigid metal casing with corrosion-resistant finish
Internal Structure	Ceramic bead / ceramic tile insulation system

Electrical Specifications

Parameter	Specification
Voltage Rating	110 V / 230 V / 440 V
Power Density (Watt Density)	25 to 50 W/in²
Frequency	50-60 Hz
Resistance Tolerance	10.00%
Insulation Resistance	> 5 M (at 500V DC)
Dielectric Strength	1500V AC for 1 minute

Mechanical Dimensions

Parameter	Specification
Inner Diameter (ID)	50 mm and above
Length / Width	50 mm and above
Thickness	12 mm
Design Tolerance	+1 mm (diameter), +2 mm (length/width)

Clamping & Mounting

Parameter	Specification
Clamping Type	M6 Allen Bolt with spring mechanism
Mounting Style	Adjustable clamp type / locking system
Fitting Strength	High-pressure grip for uniform heat transfer
Expansion Compensation	Spring-loaded tension design

Terminal & Connection Options

Type	Specification
Standard Terminal	Junction box
Optional Terminal	Junction box with braided stainless steel wire leads
Alternative Option	Screw-type terminal connection
Wire Insulation	High-temperature fiberglass sleeving
Earthing Provision	Provided in junction box

Thermal Performance

Parameter	Specification
Maximum Operating Temperature	Up to 450^oC - 700^oC (depending on application)
Heat Distribution	Uniform 360^o circumferential heating
Thermal Efficiency	85% - 95%
Heat Transfer Mode	Conduction + radiation

Application Areas

Injection molding machines
Plastic extrusion barrels
Blow molding machines
Packaging machinery
Rubber processing equipment
Industrial heating systems

Quality & Testing Standards

100% electrical testing before dispatch
Hi-pot (dielectric) test at 1500V AC
Resistance and wattage verification
Thermal load testing (batch basis)
ISO 9001:2015 manufacturing process compliance

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10oC to 80^oC
Humidity	Up to 90% RH (non-condensing)
Installation	Industrial indoor environment

Packaging & Export Standards

Individual thermally protected packing
Moisture-proof poly + corrugated box
Wooden crate for bulk export shipment
Product labeling with model, voltage & batch number

Customization Options

Special voltage designs
Higher watt density (up to 50 W/in)
Different insulation thickness options
Customized junction box design
Export-grade SS 304 full body construction

Unlock the ultimate in industrial heating solutions with our acclaimed Mica Strip Heater, expertly engineered in India for ravishing performance and uncommon reliability. Designed with sheath materials such as Stainless Steel, Mild Steel, and Galvanized Iron, this heater features a premium Ni-Cr 80/20 conductor and 16 mm insulation thickness. Boasting a watt density of 15 watts/sq. inch and stringent resistance tolerance of +/-5%, it ensures efficient, safe operation. Instant Checkout makes procurement seamless, while custom dimensions and power options cater to your application needs.

Application Method & Suitability

The Mica Strip Heater is effortlessly installed using Allen bolts and spring clamping, making it ideal for both fixed and replaceable heating setups. Suitable for use in moulds, dies, tanks, and diverse surface-heating applications, its robust build with stainless, mild, or GI sheath ensures longevity and stable performance. The uncommon insulation thickness enhances safety, and its custom dimensions provide adaptability across various industrial scenarios, guaranteeing the ultimate heating solution.

Certifications, Shipping & Packaging

Our Mica Strip Heaters come with certifications assuring safety and reliability for your processes. Each order is shipped with premium packaging to withstand transportation, preventing any transit damages. Sample policies can be discussed with our expert representatives to help you evaluate quality before bulk purchase. Premium quality materials paired with careful packaging ensure the heater arrives safely and ready for instant use, exemplifying our commitment as a trusted manufacturer and supplier from India.

FAQ's of Mica Strip Heater:

Q: How is the Mica Strip Heater installed and what clamping options are provided?

A: The Mica Strip Heater is installed using M6 Allen bolts with spring clamping, allowing for secure and simple mounting on surfaces. This method ensures tight and consistent contact, maximizing heat transfer efficiency and safety.

Q: What materials are used in the construction of the Mica Strip Heater?

A: The heater sheath can be made from Stainless Steel, Mild Steel, or Galvanized Iron, offering strong durability, excellent heat resistance, and suitability for a wide range of industrial uses.

Q: Where can Mica Strip Heaters be used most effectively?

A: These heaters are especially effective in moulds, dies, tanks, and surface heating applications, thanks to their customizable sizes, high watt density, and robust construction.

Q: What are the electrical specifications and options for this heater?

A: The heater operates on 110 V to 440 V input voltage, with power and dimensions tailored to your specific application. The resistance tolerance is tightly controlled to +/-5%, meeting high standards for industrial processes.

Q: What process does the manufacturer follow to ensure product quality?

A: Each heater undergoes a strict quality check, including a High Voltage Test at 800V with 0mA leakage, and adheres to resistance and performance criteria. Certifications guarantee compliance with safety and performance standards before the heater is shipped to customers.

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