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Industrial Cartridge Heater

Name: Industrial Cartridge Heater
Brand: DHE Heaters Private Limited
Price: 2000 INR
Availability: InStock

Price 2000 INR/ Piece

Get a Price/Quote

MOQ : 10 Pieces

Industrial Cartridge Heater Specification

Usage & Applications
Heating in molds, dies, packaging, plastics, and industrial process heating

Type
Industrial Cartridge Heater

Material
Stainless Steel (SS-304, SS-321, SS-310, incoloy 800)

Capacity
Custom as per requirement

Voltage
12V to 480V

Power
Up to 150 W/inch (depends on diameter)

Power Source
Electric

Input Voltage
12V to 480V

Output Voltage
As per specification

Installation Type
Insert

Dimension (L*W*H)
Diameter 5-35 mm x Length 25-2500 mm

Weight (kg)
Varies with size

Color
Metallic

Diameter options
5mm to 35mm

Integrated thermocouple
J or K type, optional

Diameter tolerance
-0.02 to -0.05 mm

Working temperature
Up to 750C

Custom length
Up to 2500mm

Leakage current
<0.5mA

Insulation
High purity MGO

Length tolerance
+/-1% or +/-3mm

Conductor
Ni Cr 80/20

High voltage strength
800V <0mA

Unheated length
10-15mm (connection/bottom)

Sheath options
SS, Incoloy

Industrial use
Continuous heavy-duty

Surface load
Max 150 W/inch

Resistance tolerance
-5% +3%

Switchable zones
Available

Industrial Cartridge Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Industrial Cartridge Heater

Product Description

Cartridge Heaters are high-density tubular heating elements designed for insertion into drilled holes for efficient localized heating applications. They provide high watt density, fast heat transfer, and precise temperature control for industrial and mold heating systems.

Construction Details

Component	Specification
Outer Sheath Material	Stainless Steel (SS 304 / SS 310)
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20) resistance wire
Insulation	High Purity Magnesium Oxide (MgO) core & powder
End Sealing	Swaged / crimped high-pressure sealing
Design Type	Variable watt density construction

Electrical Specifications

Parameter	Specification
Operating Voltage	12 V to 440 V
Surface Load (Watt Density)	Up to 150 W / Sq. Inch
Resistance Tolerance	-10%
Leakage Current	< 0.5 mA
High Voltage Strength	0 mA @ 800 V
Frequency	5060 Hz
Insulation Resistance	> 5 M at 500V DC

Mechanical Dimensions

Parameter	Specification
Diameter	3.2 mm to 32 mm
Length	25 mm to 2500 mm
Diameter Tolerance	-0.02 mm to -0.05 mm
Length Tolerance	-1% or -3 mm (whichever is greater)
Unheated Length (Connection Side)	10 mm to 15 mm
Unheated Length (Bottom Side)	10 mm

Thermal Performance

Parameter	Specification
Maximum Working Temperature	Up to 750C (at sheath)
Heat Transfer Mode	Conduction
Efficiency	90% 95%
Temperature Distribution	Uniform along active length

Lead Wire & Termination Options

Type	Specification
Standard Leads	High temperature fiberglass insulated wires
Optional Leads	PTFE / silicone insulated wires
Exit Type	Straight / right angle / customized
Protection	Swaged sealing with strain relief

Integrated Thermocouple (Optional)

Feature	Specification
Thermocouple Type	J Type / K Type
Position	Center / tip / custom embedded
Availability	Optional (on request)

Mounting & Installation

Parameter	Specification
Installation Type	Press fit into precision drilled hole
Fit Type	Tight interference fit recommended
Contact Surface	High thermal conductivity contact required
Fixing Method	Friction fit / clamp (optional design)

Applications

Plastic injection molding dies
Hot runner systems
Packaging machinery
Medical equipment
Food processing machines
Die & mold heating
Industrial heating systems

Quality Standards

100% electrical testing before dispatch
Hi-pot testing as per specification
Resistance and wattage verification
ISO 9001:2015 manufacturing system compliance
Test certificate available on request

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10C to 80C
Humidity	Up to 90% RH (non-condensing)
Installation	Industrial indoor applications

Packaging & Export Standards

Moisture-proof sealed packaging
Individual protective sleeve packing
Export-grade corrugated box / wooden crate
Labeling with specifications and batch number

Customization Options

High watt density designs
Special diameters and lengths
Integrated thermocouple (J / K type)
Export-grade heavy-duty construction
Customized lead wire exits

Experience the matchless efficiency of our Industrial Cartridge Heater-a must-have for any industrial application demanding reliability and power. Crafted with a Ni Cr 80/20 conductor and insulated by high purity MGO, this heater boasts astonishing resistance and dimensional tolerances, ensuring consistent, safe operation up to 750C. Choose from SS or Incoloy sheath options and integrated thermocouples for precise temperature control. With customizable sizes and power-up to 150 W/inch-this heater offers a spectacular deal for continuous heavy-duty use. Get it now for seamless process heating!

Spectacular Features, Applications, and Usability

This Industrial Cartridge Heater is built for exceptional durability, featuring high voltage strength, minimal leakage current, and adjustable surface load. It is ideal for heating molds, dies, packaging machinery, plastics, and other process heating tasks requiring continuous, heavy-duty performance. Used in diverse industrial sectors, it serves as a crucial component for precise and efficient heat management, ensuring operational stability across various applications.

Order Processing, Sample Availability, and Global Export Terms

Order processing for our Industrial Cartridge Heater is swift, with sample units available upon request for product evaluation. Payment terms are transparent-proposal amount and sale price are communicated clearly before finalization. We cater to a worldwide export market, ensuring prompt delivery and stringent quality checks at each step, making us a trusted manufacturer and supplier from India for bulk and custom requirements.

FAQ's of Industrial Cartridge Heater:

Q: How is the Industrial Cartridge Heater installed?

A: The Industrial Cartridge Heater is designed for easy insertion into compatible openings or holes within heating equipment. It can be quickly installed using the insert method to ensure secure and efficient heat transfer.

Q: What applications can benefit from using this heater?

A: This heater is perfect for industrial environments requiring precise, reliable heating, including molding, die casting, packaging machinery, the plastics industry, and other continuous process heating applications.

Q: When should you choose a custom cartridge heater specification?

A: Custom specifications should be selected when your application requires non-standard dimensions, power, or features such as integrated thermocouples or switchable zones for enhanced temperature control.

Q: Where are these heaters manufactured and supplied from?

A: Our Industrial Cartridge Heaters are manufactured and supplied from India, with a strong global export network to deliver products efficiently across multiple international markets.

Q: What is the process for sample requests and order confirmation?

A: To request a sample, simply contact our sales team with your requirements. Orders are processed promptly, with proposal amounts and final sale prices outlined before confirmation and shipment.

Q: How does integrated thermocouple functionality benefit usage?

A: Optional J or K type integrated thermocouples allow direct measurement and control of the heater's temperature, ensuring accurate thermal management and enhanced operational safety in sensitive processes.

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