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Mica Band Heater

Name: Mica Band Heater
Brand: DHE Heaters Private Limited
Price: 2000 INR
Availability: InStock

Price 2000 INR/ Piece

Get a Price/Quote

MOQ : 10 Pieces

Mica Band Heater Specification

Usage & Applications
Extruders, Injection Moulding Machines, Plastic Processing

Type
Mica Band Heater

Material
Stainless Steel, Mild Steel, Galvanized Iron

Capacity
10 w/sq. inch watt density

Voltage
110 V, 230 V, 440 V

Power
Custom (per application)

Power Source
Electric

Input Voltage
110 V / 230 V / 440 V

Output Voltage
Same as input

Installation Type
Clamp-on (M6 Allen bolt with spring)

Dimension (L*W*H)
Diameter 30 mm-600 mm, Length 20 mm-250 mm, Thickness 4 mm

Weight (kg)
Varies by size

Color
Metallic

Resistance Tolerance
+/-5%

Terminal Options
Junction box, screw type

Maximum Sheath Temp.
300C

Thickness
4 mm

Insulation Thickness
4 mm + 6 mm

Mounting
External mount

Shape
Circular band

Sheath Material
Stainless/Mild/Galvanized Iron

Heating Element
Nichrome wire

Surface Finish
Polished metallic

Clamping Method
M6 Allen bolt, spring

Diameter Range
30 mm to 600 mm

Conductor Material
Ni Cr 80/20

Application Material
Plastic, Metal

Length Range
20 mm to 250 mm

Mica Band Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Mica Band Heater

Product Description

Ceramic Band Heaters are industrial heating elements designed for uniform circumferential heating of cylindrical surfaces such as injection molding barrels, extrusion machines, and processing equipment. They offer high thermal efficiency, long service life, and excellent heat transfer performance.

Construction Details

Component	Specification
Sheath Material	Stainless Steel (SS 304) / Mild Steel (MS) Anodized Sheet
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20) resistance wire
Insulation Type	High-grade ceramic segmented insulation blocks
Insulation Thickness	32 mm / 54 mm / 74 mm (as per design)
Outer Construction	Rigid metal casing with corrosion-resistant finish
Internal Structure	Ceramic bead / ceramic tile insulation system

Electrical Specifications

Parameter	Specification
Voltage Rating	110 V / 230 V / 440 V
Power Density (Watt Density)	25 to 50 W/in²
Frequency	50-60 Hz
Resistance Tolerance	10.00%
Insulation Resistance	> 5 M (at 500V DC)
Dielectric Strength	1500V AC for 1 minute

Mechanical Dimensions

Parameter	Specification
Inner Diameter (ID)	50 mm and above
Length / Width	50 mm and above
Thickness	12 mm
Design Tolerance	+1 mm (diameter), +2 mm (length/width)

Clamping & Mounting

Parameter	Specification
Clamping Type	M6 Allen Bolt with spring mechanism
Mounting Style	Adjustable clamp type / locking system
Fitting Strength	High-pressure grip for uniform heat transfer
Expansion Compensation	Spring-loaded tension design

Terminal & Connection Options

Type	Specification
Standard Terminal	Junction box
Optional Terminal	Junction box with braided stainless steel wire leads
Alternative Option	Screw-type terminal connection
Wire Insulation	High-temperature fiberglass sleeving
Earthing Provision	Provided in junction box

Thermal Performance

Parameter	Specification
Maximum Operating Temperature	Up to 450^oC - 700^oC (depending on application)
Heat Distribution	Uniform 360^o circumferential heating
Thermal Efficiency	85% - 95%
Heat Transfer Mode	Conduction + radiation

Application Areas

Injection molding machines
Plastic extrusion barrels
Blow molding machines
Packaging machinery
Rubber processing equipment
Industrial heating systems

Quality & Testing Standards

100% electrical testing before dispatch
Hi-pot (dielectric) test at 1500V AC
Resistance and wattage verification
Thermal load testing (batch basis)
ISO 9001:2015 manufacturing process compliance

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10oC to 80^oC
Humidity	Up to 90% RH (non-condensing)
Installation	Industrial indoor environment

Packaging & Export Standards

Individual thermally protected packing
Moisture-proof poly + corrugated box
Wooden crate for bulk export shipment
Product labeling with model, voltage & batch number

Customization Options

Special voltage designs
Higher watt density (up to 50 W/in)
Different insulation thickness options
Customized junction box design
Export-grade SS 304 full body construction

Experience the kingly performance of the Latest Mica Band Heater, designed for outstanding heat transfer and reliability. Crafted with a grandiose choice of high-grade Stainless Steel, Mild Steel, or Galvanized Iron sheaths, this heater delivers precise heat-ideal for plastic and metal processing. With diameters ranging from 30 mm to 600 mm and support for multiple voltages (110V, 230V, 440V), it fits diverse industrial demands. Surface-finished with polished metallic sheen and featuring robust clamping, order today to get it now from India's renowned manufacturer and supplier.

Superior Materials & Specialized Application

Manufactured using stainless steel, mild steel, or galvanized iron, our Mica Band Heater ensures exceptional durability and heat conduction. Ideal for extruders and injection molding machines, its polished metallic finish guarantees longevity, while adjustable sizing meets any requirement. Enjoy competitive advantages such as rapid heat-up time, energy efficiency, and uniform temperature distribution-making it a trusted solution among plastic and metal processing professionals.

Delivery, Packaging, and Capacity

Your mica band heater will be drop-off ready at the designated FOB Port within India, shipped with the utmost care in sturdy packaging to prevent any transit damage. Benefit from our reliable supply ability at the lowest price in the market. Rest assured all shipped goods are meticulously inspected, ensuring you receive premium quality with every order, wherever your operation may be located.

FAQ's of Mica Band Heater:

Q: How do I select the correct size of mica band heater for my equipment?

A: To choose the right mica band heater, measure the diameter and length required for your application. Our heaters cater to diameters from 30 mm to 600 mm and lengths from 20 mm to 250 mm, ensuring versatility for various machines.

Q: What are the main advantages of using mica band heaters in plastic and metal processing?

A: Mica band heaters provide rapid and uniform heating, energy efficiency, and robust durability due to high-quality materials. Their design ensures consistent temperature control, ideal for extruders and injection molding operations.

Q: When can I expect the delivery of my ordered mica band heater?

A: Delivery timelines depend on order quantity and destination but generally, shipped goods are dispatched swiftly after order confirmation, thanks to our strong supply ability and prompt drop-off at the FOB Port.

Q: Where are mica band heaters typically installed?

A: These heaters are externally mounted using a clamp-on system (M6 Allen bolt with spring) and are primarily used in machinery for plastic molding, extrusion, and other metal or plastic processing tasks.

Q: What is the process for installing the mica band heater?

A: Install the heater by securely fastening the clamp-on mount with an M6 Allen bolt and spring, then connect the terminals as per your equipment's requirements. Detailed instructions come with each unit for easy setup.

Q: What terminal options are available for the mica band heater?

A: You can choose between junction box and screw-type terminals, allowing compatibility with various electrical setups and enhancing operational flexibility.

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