About Super Heater
Product Description
Super Heater is a high-performance industrial tubular heating system designed for air, water, and oil heating applications. It is manufactured using high-grade sheath materials and high purity MgO insulation for efficient heat transfer, durability, and high-temperature performance up to 500oC.
Construction Details
| Component | Specification |
| Sheath Material | SS 316 / Incoloy 800 (Seamless) / Titanium |
| Heating Conductor | Nickel-Chromium (Ni-Cr 80/20) |
| Insulation | High Purity High Temperature Magnesium Oxide (MgO) |
| Construction Type | Tubular high-density heating elements |
| Design | Multi-tube bundle heater assembly |
Electrical Specifications
| Parameter | Specification |
| Operating Voltage | 380 V / 415 V |
| Resistance Tolerance | -10.00% |
| High Voltage (HV) Test | 0 mA @ 2000 V |
| Insulation Resistance (Megger) | > 20 M |
| Frequency | 50-60 Hz |
| Control System Compatibility | Suitable for industrial temperature controllers |
Thermal Performance
| Parameter | Specification |
| Maximum Temperature | Up to 500oC |
| Application Type | Air / Water / Oil heating |
| Heat Transfer Mode | Conduction + convection |
| Efficiency | High thermal efficiency with uniform heat distribution |
Application Range
- Air Heating: Up to 500oC hot air systems
- Water Heating: Up to 200oC hot water systems
- Oil Heating: Up to 200oC thermal oil systems
Standard Density Design (Tube Configuration)
| Power Rating | Configuration | Length |
| 12 kW | (1 kW x 12 tube) | 18 inch |
| 18 kW | (1.5 kW x 12 tube) | 18 inch |
| 24 kW | (1.5 kW x 18 tube) | 21 inch |
| 36 / 40 kW | (1.5 kW x 24 tube) | 24 inch |
| 54 / 60 kW | (1.5 kW x 36 tube) | 24 inch |
| 90 kW | (2 kW x 45 tube) | 30 inch |
Mechanical Specifications
| Parameter | Specification |
| Tube Type | High temperature tubular elements |
| Assembly Type | Bundle / bank heater system |
| Length Range | 18" to 30" (as per design) |
| Mounting | Flanged / duct mounted / custom frame |
Quality & Testing Standards
- 100% electrical testing before dispatch
- High Voltage test: 2000V (0 mA leakage)
- Megger test > 20 M insulation resistance
- Resistance tolerance verification (-10%)
- ISO 9001:2015 manufacturing compliance
- Test certificate available on request
Environmental Conditions
| Parameter | Specification |
| Ambient Temperature | -10oC to 80oC |
| Operating Environment | Industrial use only |
| Humidity | Up to 90% RH (non-condensing) |
Packaging & Export Standards
- Individual protective packing for tubes
- Heavy-duty export-grade wooden crate
- Moisture-proof wrapping
- Batch-wise identification and labeling
Customization Options
- Different sheath materials (SS 316 / Incoloy 800 / Titanium)
- Custom voltage and watt density
- Special tube configurations
- High-temperature heavy-duty versions
- Custom flange and duct mounting systems
Test Certificate
- Electrical test report
- High voltage test report
- Resistance & wattage validation report
- Available on request
Grab the spotlight in thermal efficiency with our blue-ribbon Super Heater, meticulously engineered for industrial steam generation. Capitalise on outstanding performance with opulent features: a first-class Ni-Cr 80/20 conductor, high-purity siliconized MgO insulation, and a corrosion-resistant sheath in options like Stainless Steel, Inconel Alloy, or Titanium. Customizable immersion length, single or double-ended termination, and thermostatic control ensure tailored solutions. Designed for up to 750C and 40 W/In2, these tubular heaters promise reliable, first-class operation-making them the ideal choice for discerning manufacturers and suppliers across India.
Specific Usage and Plant Application
Our Super Heaters are specifically used in industrial boilers and heat exchangers, standing out as an essential component in steam generation plants. They serve as the backbone in a variety of process industries, where consistent and efficient heating is paramount. Engineered for immersion and industrial installation, these heaters are ideal for sectors demanding dependable, precision-controlled heat transfer. Whether used as replacement parts or in new setups, their application secures reliable plant operation and efficiency.
Certifications, Supply Ability, and Quick Dispatch
Each Super Heater complies with rigorous industry standards, ensuring consistent and reliable operation. As a trusted manufacturer and supplier in India, we guarantee blue-ribbon quality with prompt order completion and quick dispatch. Sample units are available upon request, allowing you to evaluate performance before bulk procurement. Capitalise on competitive asking prices and flexible supply ability, making large-volume or custom orders smooth and timely for your requirements.
FAQ's of Super Heater:
Q: How is the immersion length of the Super Heater customized?
A: The immersion length of the Super Heater can be tailored to your system's specific requirements, ensuring a precise fit for your industrial processes and maximizing heating efficiency.
Q: What applications is this Super Heater ideally suited for?
A: This Super Heater is specially designed for use in industrial boilers and heat exchangers, dominated by steam generation and heat transfer demands across a variety of manufacturing plants.
Q: When can I expect a sample and order delivery?
A: Sample units are available on request for rapid evaluation. Thanks to our streamlined processes and quick dispatch capabilities, bulk orders are completed and dispatched promptly upon finalization.
Q: Where can the Super Heater be installed within a plant?
A: The Super Heater is suitable for installation in immersion and industrial setups, enabling easy integration into both existing equipment and new plant designs where steam or high-temperature heating is required.
Q: What is the process for placing a custom order?
A: To place a custom order, simply specify your requirements regarding dimensions, material, voltage, and termination style. Our team will provide a tailored quotation and guide you through the order completion procedure.
Q: What are the benefits of using high-purity siliconized MgO insulation?
A: High-purity siliconized MgO insulation enhances heat transfer, ensures superior electrical safety, and contributes to overall durability and longevity of the Super Heater in demanding industrial environments.