About Immersion Heater
Product Overview
Tubular heaters are high-efficiency electric heating elements designed for use in air, liquids, and solid applications. These heaters are known for their durability, uniform heat distribution, and adaptability to various industrial environments.
Technical Specifications
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Parameter
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Specification
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Sheath Material
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SS304 / SS316 / Incoloy 800
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Heating Conductor
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Nickel-Chromium (Ni-Cr 80/20)
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Insulation Material
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High Purity Magnesium Oxide (MgO)
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Voltage Range
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110V / 230V / 380V / 415V
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Resistance Tolerance
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+10%
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HV Test0 mA leakage
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at 1500V
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Insulation Resistance
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> 200 M
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Maximum Temperature
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Up to 750oC
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Available Sizes
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(Diameter:- 5 mm, 6 mm, 8 mm, 8.5mm, 10.8 mm, 12 mm, 14 mm, 16 mm, 18 mm, 19 mm
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Key Features
- Corrosion-resistant stainless steel and Incoloy sheath
- High thermal efficiency and uniform heating
- Superior dielectric strength insulation
- Flexible design for custom shapes-(3D bending)
- Long service life under high temperatures
Applications
- Industrial ovens and furnaces
- Water and oil heating systems
- HVAC systems
- Plastic and rubber machinery
- Food processing equipment
- Chemical and process industries
- lather industries
- Paper industries
Quality & Testing
- 100% test conduct before dispatch
- Insulation resistance and HV testing performed
- Test Certificate: Available on request
Mounting & Termination
- Threaded terminals
- Lead wire connections
- Ceramic terminal blocks
- Flanged and threaded mounting options
Packaging & Export
- Standard export-quality packaging-(wooden box)
- Moisture-proof sealing
- Packed in corrugated boxes
- Labeling as per international shipping standards
Customization
- Voltage and wattage as per requirement
- Custom lengths and shapes
- Special sheath materials
- Application-specific design
Experience top-tier heating performance with our matchless Immersion Heater, crafted for both industry and laboratory use. Engineered with a redoubtable Ni-Cr 80/20 conductor and customizable watt density up to 40 W/in2, this special heater ensures high efficiency. High-purity siliconized MGO insulation delivers robust safety and precision. Featuring a corrosion-resistant stainless steel, Inconel, or titanium build, and a slim-profile tubular rod shape, it's built to last. Limited stock-get it now for a last chance to upgrade your heating system with a customizable, high-performance solution!
Special Features & Media Applications
Our Immersion Heater boasts special features like high corrosion resistance, slim element diameter, and high-purity insulation, making it a standout in its class. Usage spans a range of applications, including liquid heating in industrial and laboratory environments. The heater adapts seamlessly to customizable immersion lengths, wattages, and mounting options. Whether used in aggressive chemical solutions or pure water, this device provides reliable, uniform heat with exceptional performance tailored to your specific media.
Sample Availability & Export Markets
Samples are available to facilitate proposal amounts and compatibility with your processes. Our primary export markets include Asia, Europe, and North America, ensuring prompt arrival and strong support for global clients. We also cater extensively to the main domestic market across India. Whether your requirement is a single prototype or a bulk arrangement, our streamlined process ensures efficient delivery and guidance on selection, making us a preferred partner for diverse heating needs.
FAQ's of Immersion Heater:
Q: How does the Immersion Heater ensure safety in high-temperature applications?
A: The heater uses high-purity siliconized MGO insulation and a robust Ni-Cr 80/20 conductor, ensuring excellent protection against electrical and thermal hazards in demanding environments.
Q: What are the primary usage types and application media for this heater?
A: This immersion heater is ideal for heating liquids such as water and chemicals in industrial or laboratory settings, thanks to its corrosion resistance and customizable configurations.
Q: When should I request a sample for compatibility testing?
A: You can request a sample at any time to assess fit and performance within your specific system before committing to a large proposal amount.
Q: Where can the Immersion Heater be installed?
A: It can be installed directly into tanks or containers using optional mounting flanges, and is suitable for both industrial plants and laboratory equipment.
Q: What is the process to customize my Immersion Heater?
A: Contact us with your requirements regarding wattage, immersion length, termination, and mounting needs. Our engineering team will assist in designing a heater tailored to your application.
Q: How does the heater's corrosion resistance benefit sensitive processes?
A: High corrosion resistance ensures longevity and reliability even in aggressive or reactive liquids, reducing maintenance and replacement costs over time.