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Immersion Heater

Price 45000.0 INR/ Piece

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MOQ : 10 Pieces

Immersion Heater Specification

Usage & Applications
Industrial

Type
PTC Ceramic Heater/PTC Car Heater

Material
Stainless Steel

Capacity
500 Pcs/hr

Voltage
110 V to 415 V Volt (v)

Power
2000 Watt (w)

Power Source
Electric

Input Voltage
220 Volt (V)

Output Voltage
440 Volt (V)

Installation Type
Portable

Dimension (L*W*H)
400x600 Millimeter (mm)

Weight (kg)
2 Kilograms (kg)

Color
Silver

Warranty
6 months

Length Tolerance
+/-2% or +/-5mm

Surface Finish
Polished

Immersion Length
Customizable

Shape
Rod

Max. Temp
750C

Insulation
High-purity MGO

Application
Industrial water heating

Termination
Single/Double Ended

Resistance Tolerance
+/-10%

Heating Element
Tubular

Sheath Material
Stainless Steel/Inconel/Titanium

Watt Density
up to 40 W/in2

Conductor
Ni-Cr 80/20

High Voltage Tolerance
0mA@1500V

Immersion Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
5000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Immersion Heater

Product Description

Immersion Heaters are high-performance industrial heating elements designed for direct immersion in liquids such as water, oil, and process fluids. These heaters are widely used for steam generation, chemical processing, and industrial heating applications requiring high efficiency, durability, and precise temperature control.

Construction Details

Component	Specification
Tube Material	Seamless SS 304 / SS 316 / Incoloy 800 / Titanium
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20)
Insulation	High Purity Magnesium Oxide (MgO)
Manufacturing Process	Laser Welding / TIG Welding / Induction Welding
Annealing	High Temperature Furnace / Annealing Machine
Construction Type	Multi-tube immersion heater assembly

Electrical Specifications

Parameter	Specification
Operating Voltage	110 V / 230 V / 415 V
Voltage Tolerance	< +5%
Resistance Tolerance	-10.00%
Insulation Resistance (Megger)	> 20 M
High Voltage Test	0 mA @ 1500 V (8 mm) / 0 mA @ 2000 V (10.6 mm)
Frequency	50-60 Hz

Thermal Performance

Parameter	Specification
Maximum Temperature	Up to 750^oC (at sheath)
Heat Transfer Mode	Direct immersion (conduction)
Efficiency	95% - 98%
Temperature Testing	Time-based performance testing

Mechanical Specifications

Parameter	Specification
Immersion Length	As required (customizable)
Length Tolerance	-2% or -5 mm (whichever is greater)
Thermostat Pocket	As required
Terminal Wiring	Star / Delta connection
Mounting Type	Flange / screw / custom design

Testing & Quality Assurance

Test Type	Specification
Hydro Test	Up to 20 kg/cm²
Insulation Test (Megger)	> 20 M
High Voltage Test	0 mA @ 1500 V
Temperature Test	Continuous performance monitoring
Electrical Load Test	100% tested before dispatch

Applications

Heating of oil & water systems
Steam generation units
Chemical process industries
Industrial process engineering
Welding systems (laser / TIG / induction)
Annealing machines and furnaces

Standard Density Design (Tube Configuration)

Power	Rating Length (mm)	Configuration
9 kW	300 mm	(750 W x 12 Tubes)
12 kW	400 mm	(1000 W x 12 Tubes)
18 kW	400 mm	(1500 W x 12 Tubes)
24 kW	500 mm	(2000 W x 12 Tubes)
36 kW	600 mm	(2000 W x 18 Tubes)
40 kW	600 mm	(2200 W x 18 Tubes)
60 kW	750 mm	(2500 W x 24 Tubes)
90 kW	750 mm	(2500 W x 36 Tubes)
120 kW	3500 mm	(10000 W x 12 Tubes)

Quality Standards

ISO 9001:2015 manufacturing compliance
100% electrical testing before dispatch
High voltage and insulation verification
Dimensional and load accuracy testing
Test certificate available on request

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10^oC to 80^oC
Operating Environment	Industrial applications only
Humidity	Up to 90% RH (non-condensing)

Packaging & Export Standards

Individual protective packaging
Moisture-proof sealing
Export-grade corrugated box / wooden crate
Proper labeling with technical details

Customization Options

Special sheath materials (SS 316 / Incoloy 800 / Titanium)
Custom immersion length and watt density
Thermostat pocket integration
Star / Delta special configurations
Heavy-duty industrial designs

Procure the latest Immersion Heater designed for extraordinary performance in industrial water heating. Crafted with eminent stainless steel, venerable Inconel alloy, or robust titanium sheath, this device boasts a Ni-Cr 80/20 conductor, ensuring optimal efficiency. The high-purity MGO insulation, seamless watt density up to 40 W/in2, and customizable immersion length underline its reliable engineering. With a polished finish, extraordinary resistance tolerance of +/-10%, and high voltage endurance, this immersion heater is ideal for those seeking exceptional durability, energy efficiency, and versatile promotion in diverse industrial applications.

Features, Usage & Directions for Immersion Heater

This immersion heater should be vertically installed directly into industrial water tanks, ensuring the sheath remains fully immersed for safe operation. Used for rapid and uniform water heating in industries, its outstanding features include a customizable rod length, tubular design, polished surface, and impressive resistance tolerance. The heater accommodates both single and double-ended terminations, supporting various voltage requirements from 110V to 415V, making it an adaptable solution for specific industrial needs.

Domestic Market, Supply Ability & Export Potential

Eminent as both a manufacturer and supplier, our immersion heaters hold substantial market value in India's domestic sector and display significant export market potential. We ensure robust supply ability, catering to frequent industrial expenditures with a focus on timely deliveries. Samples are available for client evaluation, further facilitating smooth onboarding and market expansion. Our products are positioned for both bulk procurement and niche applications, maximizing client satisfaction and market outreach.

FAQ's of Immersion Heater:

Q: How should the immersion heater be installed and operated for maximum safety and efficiency?

A: To ensure safe and efficient operation, the immersion heater should be mounted vertically with its heating element fully submerged in the liquid. Follow manufacturer guidelines for voltage connection and always avoid operating the unit dry.

Q: What are the benefits of utilizing stainless steel, Inconel, or titanium as sheath materials?

A: Stainless steel, Inconel, and titanium offer exceptional resistance to corrosion, high temperatures, and chemical exposure, which extends the lifespan and reliability of the heater in demanding industrial environments.

Q: When is it recommended to use a double-ended termination over a single-ended model?

A: Double-ended termination is recommended when higher heating loads or customized immersion lengths are needed, enabling more flexible integration within complex industrial systems.

Q: What types of fluids can this immersion heater safely heat?

A: Primarily, it is engineered for industrial water heating, but with appropriate sheath material selection, it can handle other compatible fluids that do not react adversely with stainless steel, Inconel, or titanium.

Q: Where can this immersion heater be used within industrial applications?

A: This heater is ideal for process tanks, boilers, reservoirs, and any setting requiring rapid and uniform water heating in industrial environments.

Q: What is the process for obtaining samples or placing a bulk order?

A: To procure samples or place a bulk order, simply contact our sales team via our website or inquiry channels to discuss requirements, pricing, and delivery schedules.

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