Send Inquiry

Request To Call Back

Mica Band Heater

Name: Mica Band Heater
Brand: DHE Heaters Private Limited
Price: 2000 INR
Availability: InStock

Price 2000 INR/ Piece

Get a Price/Quote

MOQ : 10 Pieces

Mica Band Heater Specification

Usage & Applications
Plastic Injection/Extrusion Machines, Barrel Heating

Type
Mica Band Heater

Material
Stainless Steel, Mild Steel, Galvanized Iron, Mica

Capacity
10 w/sq. inch watt density

Voltage
110V, 230V, 440V

Power
Custom as per requirement

Power Source
Electric

Input Voltage
110V/230V/440V

Output Voltage
Same as input (110V/230V/440V)

Installation Type
Clamp/Surface Mount

Dimension (L*W*H)
Diameter 30-600mm, Length 20-250mm, Thickness 4mm

Weight (kg)
Varies as per size

Color
Metallic Silver

Resistance Tolerance
+/-5%

Mounting
Band/Clamp Style

Heating Element
Nickel-Chrome wire

Terminal Type
Junction box, breaded wire

Insulation Thickness
4mm + 6mm

Max Diameter
600 mm

Clamping
M6 Allen bolt, spring

Conductor Material
Ni Cr 80/20

Min Diameter
30 mm

Sheath Temp.
300C Max

Finish
Polished/Brushed

Watt Density
10 w/sq.inch

Shape
Cylindrical Band

Mica Band Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Mica Band Heater

Product Description

Ceramic Band Heaters are industrial heating elements designed for uniform circumferential heating of cylindrical surfaces such as injection molding barrels, extrusion machines, and processing equipment. They offer high thermal efficiency, long service life, and excellent heat transfer performance.

Construction Details

Component	Specification
Sheath Material	Stainless Steel (SS 304) / Mild Steel (MS) Anodized Sheet
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20) resistance wire
Insulation Type	High-grade ceramic segmented insulation blocks
Insulation Thickness	32 mm / 54 mm / 74 mm (as per design)
Outer Construction	Rigid metal casing with corrosion-resistant finish
Internal Structure	Ceramic bead / ceramic tile insulation system

Electrical Specifications

Parameter	Specification
Voltage Rating	110 V / 230 V / 440 V
Power Density (Watt Density)	25 to 50 W/in²
Frequency	50-60 Hz
Resistance Tolerance	10.00%
Insulation Resistance	> 5 M (at 500V DC)
Dielectric Strength	1500V AC for 1 minute

Mechanical Dimensions

Parameter	Specification
Inner Diameter (ID)	50 mm and above
Length / Width	50 mm and above
Thickness	12 mm
Design Tolerance	+1 mm (diameter), +2 mm (length/width)

Clamping & Mounting

Parameter	Specification
Clamping Type	M6 Allen Bolt with spring mechanism
Mounting Style	Adjustable clamp type / locking system
Fitting Strength	High-pressure grip for uniform heat transfer
Expansion Compensation	Spring-loaded tension design

Terminal & Connection Options

Type	Specification
Standard Terminal	Junction box
Optional Terminal	Junction box with braided stainless steel wire leads
Alternative Option	Screw-type terminal connection
Wire Insulation	High-temperature fiberglass sleeving
Earthing Provision	Provided in junction box

Thermal Performance

Parameter	Specification
Maximum Operating Temperature	Up to 450^oC - 700^oC (depending on application)
Heat Distribution	Uniform 360^o circumferential heating
Thermal Efficiency	85% - 95%
Heat Transfer Mode	Conduction + radiation

Application Areas

Injection molding machines
Plastic extrusion barrels
Blow molding machines
Packaging machinery
Rubber processing equipment
Industrial heating systems

Quality & Testing Standards

100% electrical testing before dispatch
Hi-pot (dielectric) test at 1500V AC
Resistance and wattage verification
Thermal load testing (batch basis)
ISO 9001:2015 manufacturing process compliance

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10oC to 80^oC
Humidity	Up to 90% RH (non-condensing)
Installation	Industrial indoor environment

Packaging & Export Standards

Individual thermally protected packing
Moisture-proof poly + corrugated box
Wooden crate for bulk export shipment
Product labeling with model, voltage & batch number

Customization Options

Special voltage designs
Higher watt density (up to 50 W/in)
Different insulation thickness options
Customized junction box design
Export-grade SS 304 full body construction

Discover our distinguished Mica Band Heater, now available as a new release with limited stock! Engineered for remarkable precision, it features a maximum sheath temperature of 300C and insulation thickness options of 4mm + 6mm. With a perfect watt density of 10 w/sq.inch and robust clamping via M6 Allen bolt and spring, this heater ensures optimal performance. Suitable for plastic injection and extrusion machines, it comes with polished/brushed stainless or mild steel finish-making it ideal for demanding industrial applications. Take advantage of our exclusive sale while supplies last!

Special Features & Industry Usage

This Mica Band Heater offers outstanding durability, resistance tolerance of +/-5%, and utilizes premium Ni Cr 80/20 heating elements. Perfect for cylindrical and clamp mounting, it is extensively used for barrel heating and plastic machinery processes. Renowned manufacturers and suppliers across India trust its reliability in high-temperature environments, achieving consistent performance in injection and extrusion machines. Its versatile design accommodates diameters from 30 to 600 mm, suiting a broad range of industrial needs and specifications.

Payment Terms, Packaging & Supply Details

Secure your new arrival quickly-payment terms are flexible to suit your needs and we offer express shipping for efficient delivery. Each mica band heater is packaged with utmost care to prevent transit damage. Our robust supply ability ensures that, once your order is confirmed, you will receive an estimated delivery date. Bulk buyers benefit from special supply arrangements, ensuring continuous availability for ongoing industrial requirements, both domestically and internationally.

FAQ's of Mica Band Heater:

Q: How do I select the correct Mica Band Heater size for my application?

A: Consider your machinery's diameter requirements, watt density needs, and desired sheath temperature to select the ideal size. Our heaters accommodate diameters from 30mm to 600mm and lengths from 20mm to 250mm.

Q: What are the main benefits of using this Mica Band Heater in plastic injection or extrusion machines?

A: This heater delivers uniform heat distribution, precise temperature control up to 300C, and reliable long-term operation, crucial for achieving consistent product quality in plastic processing.

Q: When will my order be delivered if I choose express shipping?

A: After confirming your order, we provide an estimated arrival date. Express shipping reduces transit times significantly, allowing timely project completion.

Q: Where are these Mica Band Heaters manufactured and supplied from?

A: Our Mica Band Heaters are manufactured and supplied from India by distinguished and experienced industry specialists.

Q: What is the process for custom watt density or sizing requirements?

A: Simply specify your custom watt density or size during inquiry. Our team will guide you through the process to ensure seamless production and satisfaction.

Q: How are the band heaters packaged to ensure safe arrival?

A: Each unit is securely packaged using protective materials, minimizing risk of damage during shipping and handling, with special care taken for bulk and international orders.

Tell us about your requirement