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Ceramic Band Heater

Name: Ceramic Band Heater
Brand: DHE Heaters Private Limited
Price: 2000 INR
Availability: InStock

Price 2000 INR/ Piece

Get a Price/Quote

MOQ : 10 Pieces

Ceramic Band Heater Specification

Usage & Applications
Plastic processing, Extruders, Injection molding

Type
Ceramic Band Heater

Material
Stainless Steel, Galvanized Sheet

Capacity
Custom as per requirement

Voltage
110 V / 230 V / 440 V

Power
25 w to 50 w/sq. inch

Power Source
Electric

Input Voltage
110 V / 230 V / 440 V

Installation Type
Clamp-on

Dimension (L*W*H)
Diameter 50 mm & above x Length 50 mm & above x Thickness 12 mm

Weight (kg)
As per size

Color
Silver, Metallic

Conductor
Ni-Cr 80/20 alloy

Max Temperature
up to 400C

Heat Distribution
Uniform, Efficient

Dielectric Strength
High resistance

Resistance Tolerance
-5%, +3%

Insulation Thickness
32mm, 54mm, 74mm

Clamping
M6 Allen bolt, spring

Mounting
Bolt and Spring Clamp

Surface Finish
Anodized, Polished

Custom Sizes
Available on request

Terminal Types
Junction box, Post

Shape
Cylindrical/Band Form

Sheath Material
Stainless Steel, Anodized Galvanized

Ceramic Band Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Ceramic Band Heater

Product Description

Ceramic Band Heaters are industrial heating elements designed for uniform circumferential heating of cylindrical surfaces such as injection molding barrels, extrusion machines, and processing equipment. They offer high thermal efficiency, long service life, and excellent heat transfer performance.

Construction Details

Component	Specification
Sheath Material	Stainless Steel (SS 304) / Mild Steel (MS) Anodized Sheet
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20) resistance wire
Insulation Type	High-grade ceramic segmented insulation blocks
Insulation Thickness	32 mm / 54 mm / 74 mm (as per design)
Outer Construction	Rigid metal casing with corrosion-resistant finish
Internal Structure	Ceramic bead / ceramic tile insulation system

Electrical Specifications

Parameter	Specification
Voltage Rating	110 V / 230 V / 440 V
Power Density (Watt Density)	25 to 50 W/in²
Frequency	50-60 Hz
Resistance Tolerance	10.00%
Insulation Resistance	> 5 M (at 500V DC)
Dielectric Strength	1500V AC for 1 minute

Mechanical Dimensions

Parameter	Specification
Inner Diameter (ID)	50 mm and above
Length / Width	50 mm and above
Thickness	12 mm
Design Tolerance	+1 mm (diameter), +2 mm (length/width)

Clamping & Mounting

Parameter	Specification
Clamping Type	M6 Allen Bolt with spring mechanism
Mounting Style	Adjustable clamp type / locking system
Fitting Strength	High-pressure grip for uniform heat transfer
Expansion Compensation	Spring-loaded tension design

Terminal & Connection Options

Type	Specification
Standard Terminal	Junction box
Optional Terminal	Junction box with braided stainless steel wire leads
Alternative Option	Screw-type terminal connection
Wire Insulation	High-temperature fiberglass sleeving
Earthing Provision	Provided in junction box

Thermal Performance

Parameter	Specification
Maximum Operating Temperature	Up to 450^oC - 700^oC (depending on application)
Heat Distribution	Uniform 360^o circumferential heating
Thermal Efficiency	85% - 95%
Heat Transfer Mode	Conduction + radiation

Application Areas

Injection molding machines
Plastic extrusion barrels
Blow molding machines
Packaging machinery
Rubber processing equipment
Industrial heating systems

Quality & Testing Standards

100% electrical testing before dispatch
Hi-pot (dielectric) test at 1500V AC
Resistance and wattage verification
Thermal load testing (batch basis)
ISO 9001:2015 manufacturing process compliance

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10oC to 80^oC
Humidity	Up to 90% RH (non-condensing)
Installation	Industrial indoor environment

Packaging & Export Standards

Individual thermally protected packing
Moisture-proof poly + corrugated box
Wooden crate for bulk export shipment
Product labeling with model, voltage & batch number

Customization Options

Special voltage designs
Higher watt density (up to 50 W/in)
Different insulation thickness options
Customized junction box design
Export-grade SS 304 full body construction

Discover exceptional value with our first-rate Ceramic Band Heater, a trending choice among manufacturers and suppliers across India. Designed with an exquisite combination of stainless steel and anodized galvanized sheaths, this sensational heater delivers uniform, efficient heating up to 400C. Its high dielectric strength, superior heat distribution, and custom sizing options make it a true bargain for industries seeking reliability. Powered by a robust Ni-Cr 80/20 alloy, offering various insulation thicknesses, finishes, and mounting types, it is ideal for plastic processing, extruders, and injection molding applications.

Primary Competitive Advantages & Wide Application Range

Our Ceramic Band Heater sets a benchmark with its high thermal efficiency, robust stainless steel construction, and flexible installation via clamp-on or bolt mounting. Specifically engineered for the rigorous demands of plastic processing, extruders, and injection molding, it also serves diverse applications in packaging, food, and chemical industries. Customizable sizes and powerful dielectric strength ensure an optimal fit and top-tier performance in advanced industrial settings.

Main Export Markets & Streamlined Terms

We supply this premium Ceramic Band Heater to clients worldwide, with frequent exports to Europe, Asia, and the Middle East. Our competitive list price, sample availability, and customer-centric payment terms facilitate easy procurement. Rely on our efficient logistics for timely freight handling and secure delivery, ensuring your operations remain uninterrupted. Comprehensive support from quotation through logistics provides seamless collaboration for international customers.

FAQ's of Ceramic Band Heater:

Q: How does the Ceramic Band Heater ensure uniform heat distribution?

A: The Ceramic Band Heater is engineered with a high-quality Ni-Cr 80/20 alloy and precision-designed insulation, resulting in efficient and uniform heat distribution around cylinders or extruder barrels.

Q: What installation options are available for this heater?

A: You can install the Ceramic Band Heater using sturdy bolt and spring clamps, with terminal options that include junction box, post terminals, and more for easy integration.

Q: Where can the Ceramic Band Heater be effectively used?

A: This heater is ideal for plastic processing, extrusion, and injection molding, but is also suitable for packaging, food, and chemical applications requiring controlled, efficient heat.

Q: What is the process for requesting a custom size or specification?

A: To request a custom Ceramic Band Heater, simply contact our sales team with your required dimensions, voltage, and wattage; we will provide tailored solutions and quick quotations.

Q: When will samples be available for evaluation?

A: Samples can be arranged upon request. Reach out to our team, and we will schedule dispatch after confirming specifications and terms.

Q: What are the main benefits of using anodized galvanized and stainless steel sheaths?

A: The combination of anodized galvanized and stainless steel sheaths provides exceptional durability, resistance to corrosion, and ensures long-term, efficient performance in demanding industrial environments.

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