About Nozzle Heater
Product Description
Coil Heaters are high-efficiency compact heating elements designed for hot runner systems and precision industrial heating applications. They provide rapid heat transfer, uniform temperature distribution, and long operational life in high-temperature environments.
Construction Details
| Component | Specification |
| Sheath Material | SS 310 / SS 304 / Nickel Alloy |
| Heating Conductor | Nickel-Chromium (Ni-Cr 80/20) |
| Insulation | High Purity Magnesium Oxide (MgO) Micro Mesh |
| Construction Type | Precision wound compact coil heater |
| Cold Zone | 35 + 28 mm adaptor section |
Electrical Specifications
| Parameter | Specification |
| Operating Voltage | 230 V (+5%) |
| Resistance Tolerance | -10.00% |
| High Voltage Test | 0 mA @ 800 V |
| Insulation Resistance | > 20 M |
| Frequency | 50-60 Hz |
Thermal Performance
| Parameter | Specification |
| Maximum Sheath Temperature | Up to 750oC |
| Heat Transfer Mode | Conduction |
| Efficiency | 90% - 95% |
| Heating Response | Fast response high efficiency design |
Lead & Termination Details
| Type | Specification |
| Lead Wire | Pure Nickel PTFE insulated wire |
| Thermocouple (T/C) | J or K Type (Optional, Ungrounded) |
| Lead Exit | Standard / customized exit |
| Cold Zone Protection | Extended insulated cold zone provided |
Mechanical Specifications
| Parameter | Specification |
| Available Sizes | 3.2 mm, 3.8 mm, 3x3 mm, 3.3x3.3 mm, 2.2x4.2 mm, 1.3x2.6 mm, 1.8x3.2 mm, 3x5.5 mm |
| Fit Type | Precision fit for hot runner applications |
| Tolerance | As per industrial standard |
Applications
- Hot runner systems
- Plastic injection molding machines
- Packaging machinery
- Die heating applications
- Medical & laboratory equipment
- Precision industrial heating systems
Quality Standards
- 100% electrical testing before dispatch
- High voltage test: 0 mA @ 800 V
- Resistance tolerance verification (-10%)
- ISO 9001:2015 manufacturing compliance
- Test certificate available on request
Environmental Conditions
| Parameter | Specification |
| Ambient Temperature | -10oC to 80oC |
| Operating Environment | Industrial applications |
| Humidity | Up to 90% RH (non-condensing) |
Packaging & Export Standards
- Individual protective packing
- Moisture-proof sealing
- Export-grade carton packaging
- Proper labeling with specifications
Customization Options
- Special sheath materials (SS 310 / Nickel Alloy variants)
- Different cold zone lengths
- Built-in thermocouple (J/K type)
- Custom watt density design
- Heavy-duty industrial versions
Purchase the unassailable Nozzle Heater, engineered for glorious performance in demanding environments such as plastic injection molding and hot runner systems. Featuring a lavish sheath crafted from Stainless Steel or Nickel Alloy, this ephemeral yet robust product ensures efficient heat transfer and unparalleled corrosion resistance. With a working temperature up to 750C, precise power tolerance, and superior insulation resistance, you get reliability that endures. Custom sizes and power ratings are available to fit your needs. Installation is effortless with its easy clamp design, and multiple cable types guarantee safety and versatility. Choose excellence-choose unyielding performance.
Nozzle Heater: Superior Material, Effortless Application, Distinctive Features
Our Nozzle Heater is constructed from stainless steel, nickel alloy, or brass, ensuring exceptional durability and corrosion resistance. The innovative clamp-on or slip-on application method allows for quick, straightforward installation, saving valuable time during setup. Noteworthy features include a minimal bending radius of 3 mm, precise power tolerance (+/- 10%), and high insulation resistance, delivering both safety and efficiency. The heater supports various lead types and voltages, suitable for numerous industrial applications.
Nozzle Heater Sample Policy, Premium Packing & Reliable Dispatch
We offer premium Nozzle Heater samples to help you make an informed decision. Our sample policy is customer-centric, prioritizing satisfaction and transparency at every stage. All products undergo meticulous packing & dispatch procedures, ensuring secure, damage-free shipping. Each order is packaged to preserve product integrity during transport services, whether domestic or international. Trust us for reliable sample processing, expert packaging, and timely delivery to your doorstep for seamless project integration.
FAQ's of Nozzle Heater:
Q: How can I purchase a custom-sized Nozzle Heater suited to my requirements?
A: Simply contact us with your specific dimension, voltage, and power needs. We manufacture Nozzle Heaters as per order specification, ensuring a perfect fit for your application.
Q: What applications are most compatible with this Nozzle Heater?
A: Our Nozzle Heaters are primarily used in plastic injection molding and hot runner systems, offering efficient heat transfer and corrosion resistance in demanding industrial settings.
Q: When is it advisable to opt for Nickel Alloy as the sheath material?
A: Nickel Alloy should be chosen when your application requires higher resistance to extreme temperatures and aggressive substances, ensuring extended heater life and stability.
Q: Where are these Nozzle Heaters manufactured and supplied from?
A: We are based in India, serving as both manufacturer and supplier to clients locally and globally.
Q: What are the key features that provide unassailable performance and safety?
A: Key attributes include a high working temperature (up to 750C), precise power tolerance, robust insulation resistance, efficient heat transfer, and corrosion-resistant materials.
Q: How is packaging and transport handled for safe delivery?
A: Our Nozzle Heaters are packed with high-grade materials and dispatched through reliable transport services, ensuring products reach you in pristine condition.