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Ceramic Band Heater

Name: Ceramic Band Heater
Brand: DHE Heaters Private Limited
Price: 2000 INR
Availability: InStock

Price 2000 INR/ Piece

Get a Price/Quote

MOQ : 10 Pieces

Ceramic Band Heater Specification

Usage & Applications
Injection molding machines, Extruders, Blow-molding machines

Type
Ceramic Band Heater

Material
Stainless Steel and anodize coated Galvanized sheet, Ni-Cr 80/20 conductor

Capacity
Custom as per size

Voltage
110 V / 230 V / 440 V

Power
25 w to 50 w/sq. inch (Watt Density)

Power Source
Electric

Input Voltage
110 / 230 / 440 V

Installation Type
Clamping with M6 Allen bolt and spring

Dimension (L*W*H)
Diameter: 50 mm and above; Length: 50 mm and above; Thickness: 12 mm

Weight (kg)
Varies by size

Color
Metallic silver

Terminal
Junction box, Post

Thickness
12 mm

Connection Type
Wire & post

Resistance Tolerance
-5% +3%

Operating Temperature
High

Heat Distribution
Uniform

Insulation Thickness
32/54/74 mm

Surface Finish
Smooth anodized

Sheath material
Stainless Steel/Galvanized

Mount Type
Split, Clamp

Conductor
Ni-Cr 80/20

Clamping
M6 Allen bolt, spring

Ceramic Band Heater Trade Information

Minimum Order Quantity
10 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
1000 Pieces Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Ceramic Band Heater

Product Description

Ceramic Band Heaters are industrial heating elements designed for uniform circumferential heating of cylindrical surfaces such as injection molding barrels, extrusion machines, and processing equipment. They offer high thermal efficiency, long service life, and excellent heat transfer performance.

Construction Details

Component	Specification
Sheath Material	Stainless Steel (SS 304) / Mild Steel (MS) Anodized Sheet
Heating Conductor	Nickel-Chromium (Ni-Cr 80/20) resistance wire
Insulation Type	High-grade ceramic segmented insulation blocks
Insulation Thickness	32 mm / 54 mm / 74 mm (as per design)
Outer Construction	Rigid metal casing with corrosion-resistant finish
Internal Structure	Ceramic bead / ceramic tile insulation system

Electrical Specifications

Parameter	Specification
Voltage Rating	110 V / 230 V / 440 V
Power Density (Watt Density)	25 to 50 W/in²
Frequency	50-60 Hz
Resistance Tolerance	10.00%
Insulation Resistance	> 5 M (at 500V DC)
Dielectric Strength	1500V AC for 1 minute

Mechanical Dimensions

Parameter	Specification
Inner Diameter (ID)	50 mm and above
Length / Width	50 mm and above
Thickness	12 mm
Design Tolerance	+1 mm (diameter), +2 mm (length/width)

Clamping & Mounting

Parameter	Specification
Clamping Type	M6 Allen Bolt with spring mechanism
Mounting Style	Adjustable clamp type / locking system
Fitting Strength	High-pressure grip for uniform heat transfer
Expansion Compensation	Spring-loaded tension design

Terminal & Connection Options

Type	Specification
Standard Terminal	Junction box
Optional Terminal	Junction box with braided stainless steel wire leads
Alternative Option	Screw-type terminal connection
Wire Insulation	High-temperature fiberglass sleeving
Earthing Provision	Provided in junction box

Thermal Performance

Parameter	Specification
Maximum Operating Temperature	Up to 450^oC - 700^oC (depending on application)
Heat Distribution	Uniform 360^o circumferential heating
Thermal Efficiency	85% - 95%
Heat Transfer Mode	Conduction + radiation

Application Areas

Injection molding machines
Plastic extrusion barrels
Blow molding machines
Packaging machinery
Rubber processing equipment
Industrial heating systems

Quality & Testing Standards

100% electrical testing before dispatch
Hi-pot (dielectric) test at 1500V AC
Resistance and wattage verification
Thermal load testing (batch basis)
ISO 9001:2015 manufacturing process compliance

Environmental Conditions

Parameter	Specification
Ambient Temperature	-10oC to 80^oC
Humidity	Up to 90% RH (non-condensing)
Installation	Industrial indoor environment

Packaging & Export Standards

Individual thermally protected packing
Moisture-proof poly + corrugated box
Wooden crate for bulk export shipment
Product labeling with model, voltage & batch number

Customization Options

Special voltage designs
Higher watt density (up to 50 W/in)
Different insulation thickness options
Customized junction box design
Export-grade SS 304 full body construction

Discover the trending Ceramic Band Heater, an acclaimed and hot-selling choice for industrial heating applications. This celebrated product features a first-class design with a select combination of stainless steel or anodized galvanized sheath, Ni-Cr 80/20 conductor, and variable insulation thickness. With masterful uniform heat distribution and a smooth anodized finish, it promises exceptional performance in high-temperature environments. Equipped with versatile mounting and connection types, this heater fits a wide range of sizes, offering a custom fit for injection molding, extruders, and blow-molding machines. Choose the Ceramic Band Heater for reliability and superior heat control, trusted by top manufacturers and suppliers in India.

Standout Features and Versatile Application Areas

The Ceramic Band Heater offers robust performance through its high-grade Ni-Cr 80/20 conductor, uniform heat distribution, and smooth anodized surface finish. Its thick insulation and custom capacity adapt effortlessly to challenging plant environments. It is expertly designed for applications on injection molding machines, extruders, and blow-molding machines, delivering reliable and efficient heating directly to metallic surface zones.

Export Market Scope and Shipment Details

Handed over to a wide array of international clients, our Ceramic Band Heater sees rapid arrival across key export markets including Asia, Europe, and the Middle East. The FOB port is typically Mumbai, with delivery rates tailored for prompt service. Expected delivery time varies from 7-15 working days depending on the order, ensuring a swift process from dispatch to arrival at your facility.

FAQ's of Ceramic Band Heater:

Q: How does the Ceramic Band Heater ensure uniform heat distribution?

A: The Ceramic Band Heater is engineered with a Ni-Cr 80/20 conductor and advanced insulation, which jointly provide uniform heat dispersion across the entire application surface, reducing hotspots and ensuring energy efficiency.

Q: What types of machines typically utilize this heater?

A: This heater is commonly installed in injection molding machines, extruders, and blow-molding machines, making it ideal for plastic processing and other high-temperature operations.

Q: Where is the main export market for the Ceramic Band Heater?

A: The main export markets include Asia, Europe, and the Middle East, with shipments primarily leaving from Mumbai as the FOB port for international clients.

Q: What is the installation process for this heater?

A: Installation is user-friendly, typically involving the clamping of the heater around the cylindrical component using the provided M6 Allen bolt and spring, with electrical connections made by wire or post terminals.

Q: What are the key benefits of using a Ceramic Band Heater?

A: Key benefits include high operating temperatures, efficient energy use, first-class heat distribution, customizable sizing, and a durable, celebrated build that resists wear and corrosion over time.

Q: How can the heater be customized to fit specific equipment?

A: Clients can request custom diameters, lengths, thicknesses, and watt densities; ensuring the heater perfectly matches their specific equipment dimensions and power requirements.

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